u2-Lok Twin ferrule fittings

u2-Lok Twin Ferrule Fittings made by Schwer

The u2-Lok clamp-type wedge ring fittings (also known as clamp ring fittings or double ring fittings) from Schwer Fittingsenable a gas-tight and detachable stainless steel pipe connection without an additional welding process. The double clamping ring system is ideally suited for designing demanding gas and liquid applications—particularly in measurement, control, and regulation technology, as well as in process instrumentation.

Stainless steel twin ferrule fittings for the process industry and hydrogen applications

Own European production

The fittings are manufactured in our own production facilities in Europe. Most of the semi-finished products come from EU countries. Both the quality assurance and the ongoing pressure tests are carried out exclusively at the company headquarters of Schwer Fittings in Denkingen. Pressure test requirements according to customer specifications are carried out and documented at Schwer. A test number is generally lasered into the media-carrying parts including the rings. This number hides a lot of information. In this way, the assignment to the starting material with all mechanical tests and the assignment with a 3.1 certificate can be guaranteed even after years. It is also possible to trace back when, in which production plant, on which machine and by which employee the parts were manufactured.

Description

Description of a twin ferrule fittings

  • The u2-Lok twin ferrule fittings consists of four main components: the fitting body (nozzle), a union nut, a front wedge ring, and a rear clamping ring.
  • When the union nut is tightened, the two rings are guided in a controlled manner over the pipe into their final positions.
  • The front wedge ring provides the seal against the fitting body and the pipe, while the rear clamping ring performs the mechanical pipe-holding function and absorbs vibrations and pressure surges &.
  • This pipe connection system enables a leak-tight connection without prior welding or separate pre-assembly of the rings on the pipe.
  • To ensure operational safety, appropriate pipe dimensions, wall thicknesses, materials, and installation in accordance with the u2-Lok installation specifications are required.

Function

Functional description of the Twin Ferrule Fittings

  • According to the available product specifications, u2-Lok twin ferrule fittings are supplied with a hand-tightened, pre-assembled cap nut and clamping rings.
  • The threads of the union nuts are silver-plated as standard and additionally feature a special coating to prevent cold welding during tightening. Therefore, additional lubrication of the components is not necessary.
  • Assemblies that have already been installed can be loosened and retightened in accordance with the manufacturer’s specifications. The number of times they can be reassembled depends on the condition of the components and the specific operating conditions.

Werkstoffe und Produktsortiment

  • The u2-Lok clamp-on wedge ring product line includes various designs and connection options for industrial stainless steel piping systems.
  • Stainless steel 1.4404 / 316L is used as the standard material for the metal components.
  • Available dimensions, connection types, and, where applicable, other materials can be found in the current product catalog.

Applications and Industries

Process Instrumentation and Measurement and Control Technology

Connection of measurement, analysis, and control lines to pressure transmitters, valves, manifolds, and other instrumentation components.

Chemical and Petrochemical Industries

Used in small stainless steel piping for process measurements, gas analysis, sampling, and pneumatic controls. Material and medium compatibility must be verified for the specific application.

Oil and Gas Industry

Instrumentation, measurement, and auxiliary lines in production, treatment, and processing facilities, provided that the technical requirements and necessary approvals are met.

Hydrogen and Gaseous Energy Carriers

Possible applications include measurement, control, and supply lines in hydrogen plants as well as gas infrastructure. Suitability depends on pressure, temperature, the medium, and application-specific certifications.

Machinery and Plant Engineering

Compact, detachable stainless steel pipe connections for instrumentation, supply systems, and auxiliary technical lines.

 

Cleaning Standards

Schwer Fittings Standard cleaning

As standard, the u2-Lok twin-ferrule fittings are supplied free of oil and grease (off) and individually packed in foil. A special multi-stage cleaning process with ultrasonic support removes oil and grease residues as well as loose particles, ensuring that the components meet the basic requirements of the industry.

When using oxygen, certain precautions must be taken to rule out the risk of fire. The cleanliness of the system plays an important role in preventing an oxygen fire. For such applications, we offer fittings in accordance with the "offO2" Schwer Fittings standard. This in-house standard defines the cleaning, assembly and packaging of stainless steel fittings in accordance with ASTM G93 Level C for all components in contact with media.

 Please refer to our more detailed information on the various cleaning standards in the data sheets listed below.

Cleaning Standard off
Cleaning Standard offO2

Advantages

100% Traceability

all the way back to the raw materials – lot codes on all individual components

European manufacturing

Manufactured in our own production facilities in Europe, with raw materials primarily sourced from Europe

Airtight packaging

Individually packaged to protect the components until installation

Efficient

No pre-assembly required thanks to “ready to use” design

Gas-tight

High tightness, without welding

High-quality material

All metal components made of 1.4404/316L stainless steel

Easy to maintain

The connection can be disassembled and reassembled according to the applicable installation specifications

FAQ: Stainless Steel Twin Ferrule Fittings and Clamp Ring Fittings

How many reassemblies can be performed using a clamp-type wedge ring fitting?

This always depends on the specific application, as well as the condition and stress on the components. However, as part of the certification processes, 25 reinstallations were successfully tested under the EC79 certification and 10 reinstallations under the DNV certification. If the components are handled correctly, additional reassemblies are still possible.

How tight is a clamp-type wedge ring fitting?

The screw connection consists of a total of four components: the fitting, the union nut, the clamping ring, and the wedge ring. The sealing and pipe clamping functions are separated by the front wedge ring and the rear clamping ring.

The fitting is available as standard in straight, elbow, T-shaped, and cross configurations and serves as a media-base body for securely holding the pipe. The specially developed, extra-long pipe guide ensures reliable centering and thus a secure fit of the pipe.

The clamping ring cuts into the pipe surface and thus performs the function of holding the pipe in place. Thanks to its special, spring-like contour, it dampens vibrations from the pipe network.

The wedge ring provides a ring-shaped seal on the contact surfaces between the fitting and the pipe. The cone in the socket’s bore presses the ring onto the pipe, creating a constriction. This clamps the pipe securely in place, making it pressure-tight.

Are compression fittings suitable for gas applications?

The u2-Lok compression fittings are very well suited for gaseous media. However, for every application, the complete application specifications—including the minimum operating pressure, medium, and temperature—must always be taken into account.

How does the compression-ring fitting differ from the 24° cutting-ring fitting according to the European standard ISO 8434?

The 24° cutting ring fitting is a standardized fitting system that originated in the field of hydraulics. In the cutting ring system, a single cutting ring performs both the sealing and pipe-holding functions. The standard material used is 1.4571, and it is mandatory to pre-assemble the cutting ring onto the pipe.

The clamping wedge ring fitting, on the other hand, does not follow any standard and is designed with two rings. These fittings are particularly suitable for instrumentation applications, such as gas analysis systems, pressure measurement lines, or control lines. The design of the individual fitting components is therefore governed by the respective manufacturer’s in-house standards. The standard material used is 1.4404, and pre-assembly of the rings with the pipe is not necessary. 

For further information regarding the differences between the two fitting systems, please feel free to contact us at any time.

Can individual components from different manufacturers be mixed together?

If you have any questions regarding your specific application, please contact your designated representative at Schwer Fittings.

How do you properly install a twin ferrule fitting?

All twin ferrule fittings are washed to remove all oil and grease and are delivered to you individually shrink-wrapped in a pre-assembled state. This means they are ready for immediate use and can be screwed onto the pipe. On-site installation training is available upon request.

Please be sure to follow our installation instructions under "→ Service → Installation Instructions".

u2-Lok Twin Ferrule Fittings made by Schwer

The u2-Lok clamp-type wedge ring fittings (also known as clamp ring fittings or double ring fittings) from Schwer Fittingsenable a gas-tight and detachable stainless steel pipe connection without an additional welding process. The double clamping ring system is ideally suited for designing demanding gas and liquid applications—particularly in measurement, control, and regulation technology, as well as in process instrumentation.

Stainless steel twin ferrule fittings for the process industry and hydrogen applications

Product Range Video

Assembly Instruction: u2-Lok Twin Ferrule Fittings

The u2-Lok Twin Ferrule Fittings are delivered assembled and ready to use. The nuts and ferrules don’t need to be removed for assembly. The nuts are assembled fingertight to the body and an instant assembly is guaranteed. 

Observe the generally applicable safety regulations when handling tools and machines. Wear appropriate protective clothing.

Assembly into a body:

Reassembling:

u2-Lok Twin Ferrule Fittings made by Schwer

The u2-Lok clamp-type wedge ring fittings (also known as clamp ring fittings or double ring fittings) from Schwer Fittingsenable a gas-tight and detachable stainless steel pipe connection without an additional welding process. The double clamping ring system is ideally suited for designing demanding gas and liquid applications—particularly in measurement, control, and regulation technology, as well as in process instrumentation.

Stainless steel twin ferrule fittings for the process industry and hydrogen applications

Certificates

Managementsystem | Management System
DNV: ISO 9001:2015 Qualitätsmanagement / Quality Management
DNV: ISO 14001:2015 Umweltmanagement / Environmental Management
Baumusterprüfzertifikate | Type Approval Certificates
DNV u2-Lok Klemm-Keilring / Twin Ferrule Fittings
ABS u2-Lok Klemm-Keilring / Twin Ferrule Fittings
ECE R110 CNG u2-Lok Klemm-Keilring / Twin Ferrule Fittings
ECE R110 LNG u2-Lok Klemm-Keilring / Twin Ferrule Fittings
DVGW Baumusterprüfzertifikate | Type Examination Certificates
DVGW u2-Lok Klemm-Keilring / Twin Ferrule Fittings
SVGW u2-Lok Klemm-Keilring / Twin Ferrule Fittings