Areas of application for fittings, screw connections and valves in the respective industries

Future with hydrogen and new energies

In the future, hydrogen will play a major role in the conversion of our energy supply. As a storage medium for ecological electricity and for mobility with fuel cell drives. When hydrogen is produced by electrolysis, water is separated into hydrogen and oxygen using regeneratively generated electricity. In a chemical process, the hydrogen reacts with oxygen. The energy stored in the hydrogen is released as electricity, which then drives an electric motor.

Our fittings for your hydrogen applications

Clamping wedge ring and cutting ring screw connections are ideal for hydrogen applications as well as for gas applications. The wedge ring fittings are EC 79, DNV and TA-Luft certified, the cutting ring fittings according to DNV. The fittings are produced in our own European factories. Sensitive components, such as the clamping and wedge rings, are manufactured in the factory in Germany.

Hydrogen in Focus - Business Development with James Knowlden

Example applications

WILO SE
ENAPTER AG
IGT Industrie Gase Technik
H2-Lok, Wasserstoff Verschraubung, Hydrogen, H2

H2-Lok Twin ferrule fittings

Certifications:
EC79 (e1 00 00052)
DNV GL, type TAP000020U
EN 10204 test certificate

Sizes and dimensions:
Metric and imperial dimensions
Tube OD: 6 mm to 16 mm, 1/4" to 1/2"

Material:
1.4401, 1.4404

Pressure:
350 bars
Safety factor pipe connection side 1.5 times (EC79)

u2-Lok, Klemm-Keilring Verschraubung, Klemmringverschraubung, Klemmring

u2-Lok Twin ferrule fittings

Certifications:
DNV GL, type TAP000020U
EN 10204 test certificate

Sizes and dimensions:
Metric and imperial dimensions
Tube OD: 2 mm to 28 mm, 1/16" to 1"
Large variety of products and connection options

Material:
1.4401, 1.4404

Pressure and safety factor:
Metric from 270 to 700 bar, imperial from 270 to 810 bar
Safety factor according to DNV GL CP185

Schneidringverschraubung, Schneidring, Rohrverschraubung, Hydraulikverschraubung, Fluid

Compression Fittings

Certifications:
DNV Type Approval TPA00002EA
Quality system according to ISO 9001:2015
ISO 14001:2001

Sizes and dimensions:
metric dimensions
6L to 42L, 6S to 38S
Large variety of products and connection options

Material:
1.4571

Pressure and safety factor:
D 6L to 18L: 315 bar, D 22L to 42L: 160 bar
D 6S to 12S: 630 bar, D 16S to 30S: 400 bar
D 38S: 315 bar
Safety factor pipe connection side 4-fold

Hydrogen

Fittings, unions and valves play a crucial role in hydrogen applications, especially in the areas of electrolysis, refuelling stations, storage, fuel cells and compressors. These components are crucial to ensure the safety, reliability and efficiency of the hydrogen system.

Fittings and unions are used in electrolysis systems to separate water into hydrogen and oxygen. They ensure the safe supply of water and electrolyte solutions to the electrolysis cells.

Hydrogen can be stored in various forms, including gaseous, liquid and in metal hydrides. Fittings and valves ensure reliable sealing and removal of the stored hydrogen. For applications with liquid H2, an insulating line (for example under vacuum) is often required around the media-carrying line. Our ZeroCon fitting is suitable here, as the vacuum can be maintained permanently.

Hydrogen fuel cells convert hydrogen into electricity to power vehicles, buildings and other applications. Here, precise fittings and valves are critical to deliver hydrogen to the fuel cells and dispose of waste.

In hydrogen production and distribution, compressors are used to pressurise the hydrogen to the required pressure levels. Fittings and unions in conjunction with valves ensure the safe and efficient control of hydrogen flow.

The selection of high quality fittings, unions and valves is critical to avoid leaks, corrosion and failures that can have serious consequences in hydrogen applications. These components should meet the high requirements for pressure and temperature resistance and be made of materials that are hydrogen compatible.

Overall, fittings, unions and valves contribute significantly to the safety and efficiency of hydrogen applications and play a key role in the realisation of a sustainable hydrogen economy.

Membership in hydrogen associations

FAQ: Stainless Steel Pipe Fittings and Valves for Hydrogen Applications

Where are stainless steel pipe fittings and valves used in the hydrogen industry?

Fittings, screw connections, and valves play a crucial role in hydrogen applications, particularly in the fields of electrolysis, refueling stations, storage, fuel cells, and compressors. These components are essential for ensuring the safety, reliability, and efficiency of the hydrogen system. Fittings and screw connections are used in electrolysis plants to split water into hydrogen and oxygen. They ensure the safe supply of water and electrolyte solutions to the electrolysis cells.

Hydrogen can be stored in various forms, including gaseous, liquid, and in metal hydrides. Fittings and valves ensure reliable sealing and withdrawal of the stored hydrogen. In applications with liquid H2, an insulating line (for example, under vacuum) is often required around the media-carrying line. Our ZeroCon screw connection is ideal for this, as it maintains a permanent vacuum.

Hydrogen fuel cells convert hydrogen into electricity to power vehicles, buildings, and other applications. Here, precise fittings and valves are crucial for delivering hydrogen to the fuel cells and disposing of waste.

In hydrogen production and distribution, compressors are used to raise the hydrogen to the required pressure levels. Fittings and screw connections, in conjunction with valves, ensure the safe and efficient control of the hydrogen flow.

The selection of high-quality fittings, screw connections, and valves is crucial to prevent leaks, corrosion, and failures, which can have serious consequences in hydrogen applications. These components should meet the high requirements for pressure and temperature resistance and be made of materials that are compatible with hydrogen.

Overall, fittings, screw connections, and valves contribute significantly to the safety and efficiency of hydrogen applications and play a key role in the realization of a sustainable hydrogen economy.

Which pipe fittings are suitable for hydrogen applications?

Stainless steel clamp-type wedge ring fittings (also known as clamp ring fittings or double-ring fittings) are suitable for hydrogen applications.

They are characterized by extreme gas tightness, are vibration-resistant, and the use of high-quality stainless steel (AISI 316 / AISI 316 L) guarantees material safety. They are relatively easy to install and do not require special tools.

At Schwer Fittings, the fittings are manufactured in our own European plants. The production of sensitive components, such as the clamping and wedge rings, takes place at our plant in Germany.

Are Schwer Fittings' pipe fittings certified?

Compression-Fittings and twin ferrule fittings are ideal for hydrogen and gas applications.

The twin ferrule fittings are EC 79, DNV, and TA-Luft certified; the cutting ring fittings are DNV certified.

Does Schwer Fittings have a track record in the hydrogen industry?

Schwer Fittings supplies leading companies in the hydrogen industry and has extensive experience in selecting the right components, both from a technical and economic perspective. User videos demonstrate the process and applications for hydrogen customers. With James Knowlden, Schwer Fittings has an experienced specialist for hydrogen applications and provides on-site support to customers worldwide. Furthermore, Schwer Fittings sponsors projects such as hydrogen-powered aircraft and boats at universities. This involves close contact with students and networking with other companies.