Ball valves, Valves
- Ball valves, Valves /
- Ball valves with Actuators
3-piece ball valve with actuator, electric
A-EA-BV3TCL
3-piece ball valve with actuator, electric
Ball valves, Valves
Stainless Steel Ball Valves offers Schwer Fittings in reliable and proven quality. The many different types cover a wide range of applications in terms of functionality, pressure, temperature and media.
Ball valves, valves and fittings made of stainless steel – various designs & connections
Ball Valves
Ball valves have proven their worth in many applications as very reliable and compact shut-off valves. Various types such as 2-way, 3-and 4-way ball valves in conjunction with various spherical bore sizes can be combined depending on the application and use. Ball valves provide fast and precise switching due to their simple structure.
Ball valves with actuator offer a clean and cost effective solution especially for automation (electric or pneumatic) by direct mounting on DIN / ISO 5211- flange.
The ball valves of Schwer fittings are available with various connectivity options like female thread according to DIN / ISO 228 or with bilateral Welding end DIN 3239, as well as 2 -or- 3-piece housing.
Non Return Valves
Return valves are offered with various unions and a variety of valve springs for different opening pressures.
Needle Valves
In addition to the non-return valves, needle valves with female threaded connections to DIN ISO 228 from G 1/8" to G 2" and with cutting ring connections to EN ISO 8434-1 are available for the light series 6L to 28L and heavy series 6S to 25S pipe dimensions
Depending on size, temperature and medium, the valves can be used for pressures up to 400 bar. Due to their simple and complex design, the needle valves are equipped with a rotatable, metallic valve cone and are suitable both as a flow control valve and for shut-off purposes
PTFE sealing packings are used to ensure a secure seal to the outside. In the standard version, the spindle adjustment thread protrudes into the media-carrying space. For applications in which very aggressive or crystallizing media are used, we recommend our "ASP" series in which the spindle adjustment thread is located outside the media-carrying area. This minimizes the risk of seizing of the spindle thread. Here too, the material and dimensions are coordinated in such a way that both the standard version and the "ASP" valve cartridge are compatible in the same valve body.
A 100% functional check for leaks before leaving the factory guarantees the highest level of customer satisfaction.
FAQ: Stainless Steel Fittings, Ball Valves, and Valves
Beschreibung einer Schneidringverschraubung
The 24° stainless steel cutting ring fitting, compliant with European standard ISO 8434, is a fitting designed for connecting and joining pipes. It is used in many industries where liquid or gaseous media must be transported and where the highest demands are placed on materials and sealing performance.
These include, among others, plant engineering with its diverse applications in the fields of hydraulics and pneumatics, as well as the paper, chemical, and food industries. In addition, it is used both in the general oil and gas sector and specifically with hydrogen.
The cutting ring fitting consists of three components: a socket, the cutting ring, and the union nut. Functionality is only guaranteed when combined with a seamless drawn tube. The socket, with its standardized 24° connection cone, serves as the media-carrying base body and is available in straight, elbow, T-shaped, or cross configurations.
The heart of the cutting ring fitting is the cutting ring. Schwer Fittings uses a hardened 2-edge cutting ring with a specially developed cutting contour, which has proven itself millions of times over. This ring actually cuts into the pipe with both edges and performs both the sealing and retaining functions of the connection.
When the union nut is tightened during final assembly in the socket, the pre-assembled cutting ring is guided into the socket’s cone. The seal is created by the cone in the socket and the cut in the pipe. The cutting ring must be pre-assembled with a hardened pre-assembly socket. This can be done manually or with an electro-hydraulic machine.
How does a compression fitting work?
During pre-assembly, the cutting ring is pressed into the 24° cone of the pre-assembly fitting using the cap nut. The cone guides the cutting edges into the surface of the pipe, creating an incision with both cutting edges. An annular ring of material forms on the pipe surface at the end of the cutting edge.
If the pipe is cut exactly at a right angle and cleanly deburred, three distinct points can be sealed in the fully assembled fitting.
Pre-assembly in the socket is not possible, as this would damage the sealing surface. Only the final assembly of the fitting takes place in the socket. To ensure proper functioning of the fitting, please also refer to our installation instructions and videos with the corresponding pipe recommendations.
Where are compression fittings used?
Cutting ring fittings are used in numerous industrial applications where a secure, metal-to-metal sealed, and pressure-resistant pipe connection is required. They are among the most important connection systems in fluid technology and ensure that piping functions reliably, vibration-resistant, and leak-free even under high operating pressures and dynamic loads. Particularly in hydraulics and pneumatics, compression fittings have been used successfully for years due to their robust construction and consistent sealing performance.
In the process industry as well—such as in the chemical industry, pharmaceutical and food production, or petrochemicals— stainless steel compression fittings are used because they must meet the highest standards for purity, corrosion resistance, and safety.
The mechanical and plant engineering sectors also make extensive use of compression fittings, for example in manufacturing machines, automation systems, or robotic systems, where robust and releasable pipe connections are required. In addition, they are used in energy and power plant technology, paint and surface treatment technology, as well as in laboratory and testing technology. Due to their high temperature and pressure resistance, their resistance to&highly aggressive media, and their reliable sealing function, compression fittings are suitable for virtually any industry in which media must be safely and controllably conveyed through piping systems.
What distinctions are there within the product range?
The cutting ring fittings are divided into 3 series:
LL: for compressed air, plastic tubing, laboratories, and equipment manufacturing; primarily for low-pressure applications up to a maximum of PN 100
L: for higher pressure loads up to max. PN 315, in the fields of measurement and control technology, the paper and plastics industries, the pharmaceutical industry, aviation, hydraulic systems, and the paint and coatings industry.
S: for severe pressure surges, vibrations, and high mechanical stresses in heavy machinery construction, shipbuilding, mining, chemical industry, large-scale refrigeration systems, port and lock facilities, offshore, petrochemicals, typically in the pressure range from 250 to PN 400; up to PN 630 when using conical screw-in threads.
What are the advantages of a compression fitting from Schwer Fittings?
Schwer Fittings' cutting rings are marked with a lot number as standard. Because all components of the cutting ring fitting are marked, the manufacturing process can be traced back to the raw material, making it possible to issue a material certificate even years later. For critical process parameters, we offer a comprehensive selection of additional cutting ring variants.
The union nuts are marked in accordance with standards, indicating size, pressure rating, material, and manufacturer’s logo. Here too, traceability is ensured for Schwer Fittings via a test number. A surface coating to prevent cold welding of the nut is available upon request.
The significant advantages also include:
- extremely good cutting performance
- high tightness, no rust formation on the surface
- secure installation
- no "settling" of the cutting ring
With which other product lines can a compression fitting be used?
Combination with sealing cone fittings:
The direction-adjustable 24° stainless steel sealing cone fittings are suitable for connection to threaded sockets according to DIN 3853 with 24° internal cones.
Combination with weld cone:
With the 24° weld cone fitting, the pipe welding side is adapted to standard pipe dimensions depending on the diameter and wall thickness. The seal between the fitting body and the weld nipple is provided by an O-ring mounted on the 24° cone of the weld nipple. Tightening a cap nut presses the welding cone with the O-ring into the 24° cone of the fitting body.
What are the technical specifications (pressures, temperatures, media, etc.) of a cutting ring fitting?
Please refer directly to the product page in the eShop for all technical specifications, including pressure ratings. Please also review the technical notes, data sheets, and installation instructions to ensure safe and proper installation of the compression fitting.
How do you properly install a compression fitting?
When installing stainless steel pipes, pre-assembly must be performed exclusively in the hardened VOMO. Direct installation in the stainless steel fitting must be avoided! The cones of the VOMOS are subject to wear and must therefore be checked at regular intervals using a cone gauge to ensure they remain within specifications. To prevent incorrect installation from the outset, worn VOMOS must be replaced with new ones.
Please be sure to follow our installation instructions under "→ Service → Installation Instructions".
What torque values are used to tighten a cutting-ring fitting?
Cutting-ring fittings are travel- or rotation-angle-controlled connections, not torque-controlled ones.
Why torque is NOT suitable here:
■ The installation of cutting ring fittings is not torque-controlled, but rather based on a defined travel distance or angle of rotation.
■ The reason lies in the operating principle: The sealing and retaining effect is created by the controlled cutting of the cutting ring into the pipe.
■ Since the required torque depends heavily on friction and the material—especially with stainless steel—it is not a suitable control parameter.
Who should I contact if I have a technical question?
At Schwer Fittings, an experienced team of in-house and field staff is always available to provide you with expert advice. In addition, the company has specialized staff in product management who are responsible for all product areas of stainless steel pipe connection technology. The team is complemented by experts (m/f/d) in business development—particularly for hydrogen applications (H2 technology) and the process industry.
Close collaboration with our customers ensures the highest technical precision, efficiency, and long-term operational reliability. You can find all contact options under “„→ Worldwide Contact“”. Further information on technical services and support is available in the “„→ Technical Service“” section.
Area video
Information from our product management about product variants, function and areas of application.